I've never had a car that isn't reluctant to engage 1st when coasting up to a junction. A couple times I did manage to get it in gear and throttle up and it ran like a clock. A forum community dedicated to all Vauxhall owners and enthusiasts. Dec 27, 2013. It is also used in 9-5 2010-2012 models. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. It is a three-axis design, with first, second, fifth, and sixth gears on an output shaft behind and below the input shaft, and third and fourth gears are on an output shaft in front of and above the input shaft. About. All they've done is take a gearbox oil sample, and test drove his car and said that the noise is comparable to other V40 models with the same transmission, and therefore, there is nothing wrong with his car! Made from oktober 2008 till 2013. The 5th gear ratio is 0.85:1 and the 6th gear ratio is 0.71:1. The shock load when the tires bite tears stuff up. Transmission Layout Power Torque 0-100 km/h (0-62 mph) 116i 2020 B38A15 1.5 L I3 turbo: 6 speed manual 7 speed DCT Front-wheel-drive 80 kW (107 hp) at 4,6006,500 rpm, ravel hotel trademark collection by wyndham yelp, Muskingum University Athletics Staff Directory. Under repeated hard loadings (And thermal cycles due to varying expansion rates of the Steel and Aluminum) the tab actually scoots under the bold fretting and wearing the alu case away loosing effectiveness. I changed oil ,did the cable alignment, put in some molyslip and nothing has changed. It only in the new ecotec bolt pattern. It adds $2500 for the extra work they have to do on the kit to accept that transmission. With 8.5" Slicks there is no wheelspin. Jan 18, 2013. Yamaha 40HP Four Stroke motor Manufacture date: 2005 Tiller model with electric start, has 3 carburetors. . Repair / replace defective parts Gearbox out of line with clutch housing. Is it easy enough or better left to a mechanic? The BMW 1 Series (F40) is the third generation of the BMW 1 Series range of subcompact executive hatchback cars. Product Description. (He doesn't do the quotes by the way, there is a specialist team for this!). 6. 24 Nov 2014. Speak to them first though, and tell them the situation. Recovered by Volvo Assist and now definitely diagnosed as needing a new gearbox at the princely sum of around 3400! 4) Pedal Blocked. The biggest reason to run the new gearset is the higher first and closer rest of the gears 6th is acutally about the same as the higher geared 9-3s. Thanks. Zumbrota Drivetrain offers one of the largest inventories of oem and aftermarket manual transmission component products in the country. Remove the dip sticks and look at the fluid levels compared to the minimal level hash mark on the dip stick. F40 gearbox, are you experiencing problems shifting? Oil leaks from the gearbox due to the following reason: Too high oil level in case. I was in the car when my friend with the 3800 swap broke every one of his transmissions, and changed ever single one out with him, and examined each failure just as closesly as it was my own. This is just the gearset and you need to have some extra parts from Saab to make it all work. This will eventually lead to popping out of 2nd gear, which is when the gear is selected and clutch released with throttle (load) applied, the gear pops out and the gearstick returns to neutral. They are rod shifted. You would think its a seized linkage but the gearstick moves really smoothly when . Come join the discussion about performance, classifieds, clubs, modifications, troubleshooting, maintenance, and more! Eco Torque Gearbox & Clutch Centre Unit 1A Portland Industrial Estate Hitchin Road Bedfordshire Arlesey SG15 6SG. I made my research into these gear oils and found out that the saab oil is castrol synthetic 75w85, and the smx-s is 75w80. 120bhp's up to 2007 have F40 and 2007 on should be M32. I stick to the factory 0063 and just work to keep the trans temp within the limits of the fluid. Many times, the solenoid can become damaged because of insufficient fluid levels or other electronic problems with the solenoid. So, here is a list of the most common type of transmission problems. 3.0 ltrs for automatic. Enthusiasts sometimes overlook maintenance on their marine lower units. The few gearboxes I have taken apart that came with the blue/green MTL had very odd looking syncro's, they were polished. The seals in the transmission or driveshaft may become faulty and leak fluid. Use the right new parts, set the bearing preload just perfect and treat it right. Meanwhile gearbox tear down has revealed that reverse gear is now useless and that has created a whole bunch of issues as Ferrari want to sell you reverse, Ist and the main shaft for $15K, so we have to find our way round that which may mean getting the part Value my car,000 miles. F40 Transmission Fluid 19259104 manual fluid Procedure 5. Some of my upgrades can only be done if you have access to a machine shop. Boat Motor Problems Likely to Occur After Yamaha Warranty Has Expired. Startseite > Uncategorized > f40 gearbox problems. All Vectra C 150bhp's have F40's. Usage : 2003-, There is nothing Saab specific here. The design of this transmission successfully combines two multiple-disc clutches and electro-hydraulic gearbox actuators. You will need to have the ring and pinion as a set. Our family owned and operated businesses has proudly provided remanufactured steering gears and custom rebuilt steering gears that are better than new since 1980. This either takes an assortment of shims or the ability to surface grind custom to the application. When driving off, let out the clutch and accelerate on 1st gear, after gaining speed, then press the clutch to shift to 2nd gear, the shifter is not popping into gear. There is no grinding noise what so ever. The 9-5 has a larger heavier flywheel so it gets a deeper bell-housing. Lubrication of Gearbox. 3.1L MPFI V6. It does ease when she's warmed up. this is part of the reason they are quite noisy and clunky. FAQ. Manual Transmission Parts. Terrible gearbox in my opinion. Loss of drive. The Astra I have now has the same crunching when going from first to second and I'll be taking it in to report it soon. Just part of the case. AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke L Jet Model), even in the most severe boating conditions. 6 Speed. Loss of drive. ). 1.9 Vectra cDTi auto Gearbox problem. Well depends on the car and the technician. rough idle, wants to stall out, 25% throttle its kinda ok, but trying to get anything more would cause it to bog down. I really wanted to keep the Ferrari F40 LM Restoration in one large post, however it was proving too large to handle. As the worlds number one manufacturer of Automatic Transmissions, AISIN has a huge range of fluids available, to match for every transmission type. For a better experience, please enable JavaScript in your browser before proceeding. Oil leakage. When cold the gearbox behaves relatively ok as it gets up to temp it starts to misbehave. Now I find out they've got the same gearbox!!! Parts ordered. 07-06-2013, 11:46 PM. Myself being the luckiest driver ever lol. [10] All engines meet the Euro 6d-TEMP emissions standard. Generation gearboxes. This manages the clutch engagement and shifting between gears. [11] Solution. There's no water in the gearbox and the oil in the lower unit is clean. info@eco-torque.co.uk. The F40 box is a more reliable box than the m32. The F40 box is a more reliable box than the m32. It whines from around 50mph down to 20mph. It has been certified for up to 295ft-lb ( 400 Nm) of engine torque. The solution for this is to machine it to hold a special dowel pin bolt that fits tight in a reamed hole so that the pin takes the shear load and the bolt threads only hold the clamping tension. The gearbox on the other hand is notchy too so shifts take a little longer. First to second is a common issue with this 'box. We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. For this latest update, Ive decided to create a separate post. The F40 gearbox tends to be a very strong gearbox but on rare occasions it can fail. ), or is it some mechanical fault in the box with the gear selector or syncromeshes? BMW priced the new 1 Series F40 at about 1,000 euros more than before. 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Pry it backward if it is stuck in first gear. You may have to register before you can post: click the register link above to proceed. The F40 can be bolted to the following GM engines or anything else that shares the same bellhousing pattern: *Please not that on the LS4, the transmission will need to be modified due to the location of the LS4's starter on the bellhousing. Saab 9-3 Sedan/Combi/TurboX/AWD(2003+)/Conv(2004+), http://www.youtube.com/watch?v=lBjP13VCEgA&feature=channel_video_title, http://www.ebay.co.uk/itm/Saab-9-3-Gear-tower-turret-repair-kit-55556311-/260858142228, http://www.genuinesaab.com/psi/files3/F40CableAdjust.pdf, http://www.genuinesaab.com/catalog/product_info.php?cPath=44_46&products_id=850, Classic Saab 9-3/GM900 (1994 - 2002)/Conv ( -2003). Basically the F1 transmission is a hydraulically actuated manual gearbox powered by hydraulic actuators, solenoids, and a computer. Steve cooper. [9] Petrol engines have a gasoline particulate filter, while diesel engines feature a diesel particulate filter and AdBlue selective catalytic reduction. Surprise surprise, it crunches into 2nd gear. I'd press on with Vaux, if your not happy. If there are more updates than just a diff count on a bit more time. Although 2nd gear not too bad, has to come out to replace 4rth. Can anyone confirm the correct capacity because there seems to be so many different opinions. The design of this transmission successfully combines two multiple-disc clutches and electro-hydraulic gearbox actuators. It is a very robust gearbox with TWO output pinion shafts! #1. Problems with the solenoid are usually similar to those of inadequate fluid levels or fluid leaks. Read Online Yamaha 115 4 Stroke Problems Yamaha 115 4 Stroke Problems 2015 Yamaha 115 4-stroke misfire diagnosticsYamaha Outboard fuel pump problem. Otherwise you can put a F25 diff inside with a gearbox rebuild and it will drop right in. Both output shaft pinions drive a helical gear with a conventional differential. 5th January 2016, 15:22#3 Da n View Profile The above is the most likely but the actual first gear may be worn or damaged but this is rare on this box, also the oil level will need checking. The GM MR6/F40 six-speed manual transaxle was first developed for GM Europe by Saab Powertrain, for use in Saab and Opel applications. Differential bearings 2x 12788353 ($39.45 ea) Get the best deals on Transmission & Drivetrain Parts for Ferrari F40 when you shop the largest online selection at eBay.com. Come join the discussion about performance, modifications, diagnostics, maintenance, and more! Come join the discussion about performance, modifications, troubleshooting, classifieds, maintenance, and more! There is better quality oil available than the GM stuff, such as Castrol SMX-S fully synthetic. turbocharged 300hp 3.0L I6 7-speed automated manual RWD. Obviously you're now without a car, but the longer you drive it, the less chance you'll have of a refund. Gearbox is GM 55 564 375 which googling apears to be the F40. Vauxhall Insignia (2008 - 2017) Superb ride comfort, excellent efficiency from the diesel engines, practical and spacious. The clutch in the Ferrari F430 has a bad reputation of not lasing very long. I have a 2001 Yamaha 4 Stroke 40hp. Fax 417.831.4722 Took it to the dealers a couple of weeks ago and they replaced the gear cables under warranty. I drove it for 60 miles today and even my fiancee were suprised i was not swearing about the gearchanges. Generally speaking, symptoms of low fluid levels or fluid leaks will include gear slippage or slow shifting. More on that later. Defective clutch Rectify/replace the clutch. Has nothing to do with power delivery. best concrete pond sealer; mortal kombat 11 kronika fight; teacup poodle wyoming. Vectra c 2.2 turbo z22se clutch/flywheel and gearbox. F40 problems. January 2012 #5. One about a week after change on a low mileage viggen jammed Reverse syncro ring it would not come off the gear. Delayed shifting of the gears when accelerating, i.e. Additional Final Drive ratios, 3.348, 3.909, 3.895, 3.091, and 4.176 are also available, but may be limited to a select few of gearsets. Hi all, I have a 64 plate V40 D2 ES from new and have just had the gearbox "go" on me. The Viggen uses the F35 differential and the splines are not the same. It is cheap insurance to replace. 2.2 ltrs for M32. No maintenance is required for normal operation. Please note that the how2 section can only be accessed when you become a Regular member by participating in the forum for a while. Crush sleeve 55352125 ($58.05) I cannot put it in 1 gear ,it's like pushing the shifter agains the wall but if i put it into any other gear first after that i can shift it into first. All rights reserved. On a road course, the F50 would feel faster because the throttle control and the gearbox in the F40 would be a disadvantage. From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. You could get the Vig ABS sensor mounts and have a local machine shop clearance the upright for the cv joint. 42 minutes ago. It can feel like moving the gear stick through a thick fluid when trying to select gear. The F40 has a three-axis design, with first, second, fifth, and sixth gears on an output shaft behind and below the input shaft, and third and fourth gears are on an output shaft in front of and above the input shaft. As that has been clunky on changes, very tight to get in when cold. Low levels of transmission fluid are usually caused by leaks in the transmission system itself. Same goes for burnouts. Hello I took my vectra c 1.9 cdti 120 with the f40 gearbox for a run today . Mar 18, 2018. jazdeep11 said: AFAIK the F40 is the strongest fwd gearbox GM ever made. The problem is that it simply has a screw in an oversized hole to clamp it down. Yamaha 40HP Four Stroke motor Manufacture date: 2005 Tiller model with electric start, has 3 carburetors. The 2020 BMW 1 Series Is More Expensive Than the Competition. I gave my insignia back after having the gearbox replaced under warranty as the new gearbox was only slightly better. The further its driven its gear changes become annoyingly unpredictable. You need enough preload to keep the shafts rigid, that is not allow them to flex in the middle to keep the gears tight. New one has a nastier clutch and more 1/4miles than I care to think about. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I have had absolutly no trouble out of this motor until now. Automatic gearbox wont engage forward drive. Bit worried how long it will last though cars got 29k on it and will be run for another 5 years. If you're serious about handing it back you really need to have an official letter of rejection drafted, then hand it to the dealer, along with your car. On light throttle the problem does not seem to occur and also if driven hard at high rpm you can stay above the problem .